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Federation Construction

Part of the Team

Brains + Brawn.
A construction company built on intelligence.

Federation works with precision and ability – delivering results and dependability. Whether we’re building from the ground up or retrofitting an existing project, you can count on our team to do the job right – from start to finish.

At Our Core
  • Our Mission

    To help our clients execute projects as efficiently as possible in order that together we set the standard of excellence in our respective industries.

  • Our Vision

    To help our clients design and execute projects in a manner which bolsters their competitive advantage and enables them to compete in the global energy marketplace.

  • Our Values

    Empowerment: create an environment that fosters mentorship and sharing of ideas. We see this as our strongest contributor to our safety culture. Mentorship and engaged staff are our drivers behind safe work.

    Partnership: we focus on building mutually beneficial partnerships with our clients and subcontractors.

    Integrity: our staff complete their tasks as if every task will be inspected/verified. We select and retain only those team members whom share this value.

    Continuous improvement: we strive to never make the same mistake twice through transference of institutional knowledge. We also strive to adopt technology and innovative practices in order to be more efficient.

Services

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3D Scanning, Modeling, and Isometrics

Federation Construction provides modern 3D scanning capabilities alongside reliable modeling and isometric development and services. Our team can take highly accurate measurements regardless of any instability, vibrations, and thermal variations in the scanning area. Our scanning, modeling, and isometrics capabilities allow for extremely fast and accurate results for any job from small to large.

Our process and technology allow entire units and facilities to be scanned in a short period of time with limited manpower. Our data capture methods ensure that scans are accurate down to the millimeter and can be integrated into any design software, making it a very versatile solution for any client regardless of their internal software or process.

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Structural Fabrication

Federation Construction has the experience and expertise to design and fabricate a wide range of mods, skids, pipe supports and other structures within our Bonnyville fabrication facility. Our facility has large indoor fabrication areas, overhead cranes, and oversized doors allowing for modularization out of the elements.

Structural Fabrication
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Mechanical Fabrication

Within our Bonnyville fabrication facility our highly skilled welding and fabrication team has the skill to produce high quality piping and assemblies using carbon, stainless, duplex, and other specialty alloys.

Our piping fabrication is performed in a clean, safe, and efficient environment with a focus on both speed and quality. Our team takes pride in constantly evaluating and investing in new technology, allowing us to grow and ensure our knowledge extends to the best and most up to date techniques and procedures.

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Scaffolding

Federation Construction brings the expertise, management tools, and materials together to deliver cost efficient scaffolding within any scheduling demands. Our scaffolding systems provide safe, efficient access within any job site application. With our extensive experience we can develop a fitting solution to any scaffolding challenge.

Scaffolding
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Electrical Instrumentation

Federation Construction's highly skilled and quality driven electrical and instrumentation team can plan, manage, and construct any electrical scope. Our team are involved in every phase of the project to ensure the smooth transition from construction to final commissioning. With our industrial experience and full scope of E&I services, we can meet the specific needs of each project and client.

Insulation and Cladding

Federation Construction has an established reputation for providing the complete supply, fabrication, and installation of all types of insulation, cladding, and soft covers. Our team of certified professionals perform applications on a variety of piping, equipment, and other components with first-class expertise in cold and hot applications and cladding techniques.

Insulation and Cladding
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Facility Construction

Federation Construction has extensive experience completing both greenfield and brownfield construction projects. We hold an established reputation within the energy industry for our proven capabilities managing and executing projects surrounding turnarounds, debottlenecking, maintenance, shutdowns, and plant expansions.

Our recent portfolio of facility construction projects includes:

  • Evaporator upgrades
  • Aerial cooler construction and installation
  • Solid and liquid waste disposal facility construction
  • Water treatment facility construction and installation
  • Terminal piping repair and replacement
  • Boiler construction and installation
  • Group separator and emulsion pump construction and installation
  • Butane blending facility construction and installation

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Pipeline Construction

Federation Construction has experience with construction and integrity/maintenance of above and below ground pipelines in a variety of environments. Our experienced team has completed summer and winter projects under all types of conditions including environmentally sensitive wetlands, river crossings, congested plant environments, and prairie settings.

  • Pipeline construction
  • Above and below ground pipelines
  • Steel pipelines of various grades
  • Insulated pipelines
  • Internally coated pipelines
  • HDD support
  • Tie-ins
  • Launcher and receiver installation
  • Replacements, abandonments, and removals
  • Hot Tap support
  • Backfill, replacement of grade, and topsoil replacement

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Pipeline Construction
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Shutdowns and Turnarounds

Federation Construction strives to minimize cost and down time for our clients during any shutdown. We know turnarounds can be challenging, so our robust process, resource supply, and ready to deploy workforce deliver integrated solutions that minimize plant and facility downtime and ensure long-term asset integrity and a successful operation.

Our goal is to always supply beginning to end solutions that maximize our client's success, and we accomplish this through expert planning, precise performance, and perfected execution. With a proven track record for maintenance service contracts and shutdowns, Federation consistently produces high-quality customer service and superior work done safely.

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Millwright Services

Federation Construction has extensive expertise in the oil and gas industry and applies it into our millwright services. Our highly trained professionals perform a variety of millwright services related to the installation, maintenance, and repair of industrial and mechanical machinery.

Members of our team include expertly trained, certified, and qualified millwrights and our on-site crews are provided with the necessary equipment and tools required to successfully complete any project in a safe and professional manner.

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Millwright Services
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Projects

Featured
Projects

H-4400 Boiler

H-4400 Boiler
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Off Spec Tank

Off Spec Tank
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Pad 109 Group Separator

Pad 109 Group Separator & Emulsion Pump
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Pipeline Replacement

12-05 Pipeline Replacement
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Brackish Pipeline

Brackish Pipeline
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Evaporator Upgrades

Evaporator Upgrades
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Evap Vapour Separator Drain Upsize

Evap Vapour Separator Drain Upsize
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Aerial Cooler Install

Aerial Cooler Installs
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Osum Butane Blending

Osum Butane Blending
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Osum Crystallizer

Osum Crystallizer
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CNRL Jackfish 3 Turnaround

CNRL Jackfish 3 Turnaround
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Pure Fort Kent Disposal Facility

Pure Fort Kent Disposal Facility
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Strathcona MOC Program

Strathcona MOC Program
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Osum SAGD Expansion

Osum SAGD Expansion
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Husky Terminal Piping

Husky Terminal Piping
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Team

Our Leadership

Troy Brown

Troy Brown
General Manager

Dave Brown

Dave Brown
Director, Construction

Guy Lapointe

Guy Lapointe
Project Manager

Lucas Mueller

Lucas Mueller
Operations Manager

Ryan Smyl

Ryan Smyl
Project Manager

Rob Cadieux

Rob Cadieux
Shop Manager

Mike Patry

Mike Patry
Quality Control Manager

Katlyn Axani

Katlyn Axani
3D Scanning Manager

Dion Gillam

Dion Gillam
Corporate Safety

Alvin Farslow

Alvin Farslow
E&I Manager

Let's get started, planned, designed and built.

Have a project? We're ready for action.

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Federation Construction
45521 Hwy 660 #2
PO Box 7217
Bonnyville, Alberta, Canada
T9N 2H6

(780) 573-9028
hello@federationconstruction.com

Dave Brown

Dave Brown

Construction Manager


Dave is a Construction professional with 20+ years of experience in the oil and gas construction and operations sectors. Industry experience includes facility construction/maintenance for well sites, pipelines, and facility projects related to SAGD plants. Outside of work, Dave enjoys working on his acreage and spending time with his extended family on the lake.

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Mike Patry

Mike Patry

Quality Control Manager


Michael has been working in the oil and gas industry for the past 18 years around SAGD plants and steam/gas pipelines. Career experience includes Structural/B Pressure welding, CWB Level II Inspection, ABSA Weld Examiner, Pipefitting, and NCSO. Recreationally, Michael is active with health and fitness and enjoys being artistic using methods such as 3D printing, laser cutting, and learning new technologies.

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Lucas Mueller

Lucas Mueller

Superintendent


Lucas is a career tradesman with over 15 years in the Oil and Gas Industry. Prior to joining Federation, Lucas built and ran two mechanical service companies in the heavy oil region. Away from work, Lucas enjoys spending his spare time at his outfitting lodge in Northern BC.

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Rob Cadieux

Rob Cadieux

Shop Manager


Rob is a journeyman B Pressure welder and one of the founding partners of Federation. Rob manages the fabrication and equipment repair facility out near Bonnyville and brings in excess of 30 years of oilfield construction experience to the team.

Troy Brown

Troy Brown

General Manager


Troy is a Management Professional with 15+ years of experience in the oil and gas and environmental sectors in various project management roles.  Troy oversees the internal support services group ensuring that all business operation processes are aligned. Outside of work, Troy spends his time coaching his children’s sports teams and spending time at the family cabin on Pierce Lake, Saskatchewan.

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Guy Lapointe

Guy Lapointe

Project Manager


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Dion Gillam

Dion Gillam

Corporate Safety


Dion is a Health and Safety Professional and Journeyman Tradesman who has worked in various roles in the construction industry for 30+ years. He has worked the last 14 years in Industrial Construction Safety on shutdowns, maintenance, and new construction. Dion manages the company’s Health and Safety program to ensure safe work practices are followed and that legislated and client requirements are met. Outside of work, Dion enjoys golfing and road trip holidays with his family.

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Katlyn Axani

Katlyn Axani

3D Scanning Manager


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Alvin Farslow

Alvin Farslow

E&I Manager


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Ryan Smyl

Ryan Smyl

Project Manager


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